Role of Transformers in Manufacturing Units

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Important Roles of Transformers in a Manufacturing Facility

 

Power forms the backbone of all manufacturing activities. It is a necessity for all industries regardless of their size or capacities. Without power or electricity, all stages of production can come to a standstill. To facilitate the luxury of uninterrupted power supply, every element contributing to the power flow must be in its best state. Quite often, the most overlooked component is the humble transformer. These efficient and handy devices are useful in every sector.

Keeping this in mind, let us explore the uses and importance of transformers.

What is a Transformer?

Transformers is an electrical device that has two or more windings, which are wound around a soft iron core. The number of windings determines the purpose served by the transformer. It can be broadly classified into two categories:

Step-up transformers: Used to increase the incoming voltage

Related post: Know the Pros and Cons of Setup Transformer

Step-down transformers: Used to decrease the incoming voltage

Primary Use and Importance of Transformer

It is responsible for alternating current voltage from one circuit to another through electromagnetic induction. The coil windings present in a transformer can be divided into primary and secondary groups. Depending on the winding configuration, transformers can either increase or decrease the incoming voltage.

Advantages of Transformers

Following are some advantages that enhance the importance of transformers in manufacturing facilities:

* The greatest advantage of transformers stems from the fact that they are no-contact devices that do not have any movable parts. Thus, they are not only easy to maintain but they also prevent mishaps caused by short circuits or fires.

* Fluctuations in voltage can lead to the erratic behavior of machines. Transformers also provide stabilized voltage, which will enhance the productivity of your manufacturing unit.

* Unlike domestic appliances that operate on a standard voltage and currents, different heavy-duty machines may have different requirements. Thus, a transformer may be used to ensure that all the equipment receives a compatible input power.

* Current transformers are widely being used in industries to prevent shocks while operating heavy current applications.

* Regions that are prone to natural calamities will find transformers to be much more reliable.

Factors to consider when buying a Transformer

While investing in a transformer, keep the following points in mind:

1. Begin by calculating the voltage rate required by your manufacturing unit. Factor in the additional requirements, if any, by certain machinery.
2. Ensure that you are procuring the transformer from a reliable manufacturer or supplier.
3. See to it that all the invoices, guarantee cards, and other necessary documents are in place.
4. Note down the environmental conditions that may affect the transformer. The location of the transformer, either indoors or outdoors, and the climatic conditions that are prevalent should be considered while deciding the transformer.
5. If you have specific demands, contact a manufacturer that can offer you a customized transformer to meet the power requirements.
6. Even though transformers are highly reliable, you should make it a practice to conduct regular repair and maintenance activities to prolong its life. Thus, a supplier or a manufacturer that offers maintenance services is a plus.

Electric Power Inc. is one of the leading transformer manufacturers in Canada that offers a wide range of standard as well as custom-engineered transformers for all manufacturing needs. These transformers are available in various sizes, capacities, and ratings. As per your specifications, a transformer will be delivered to you within 3 working days.